--- title: "Carton Flow Rack in Wilmington, NC | Wilmington Pallet Rack" url: https://wilmingtonpalletrack.com/products/carton-flow-rack description: "Carton flow rack for Wilmington e-commerce picking. Match lanes to case sizes, order turns and replenishment access. Call for a free CAD layout." lang: en --- Image: Carton Flow Rack system in an industrial warehouse (https://wilmingtonpalletrack.com/assets/carton-flow-hero-y0vnsglk.jpg) # Carton Flow Rack in Wilmington, NC Carton flow rack brings cases toward the picker on sloped wheels or rollers while replenishment enters from the rear. E-commerce layouts near the ILM airport area off North 23rd St, Castle Hayne Rd and Wilmington Business Park at ILM can use separate loading and picking faces to organize repeat order lines. Carton flow shelving works best when lane counts reflect actual SKU turns and carton sizes. In older industrial space along Shipyard Blvd or Carolina Beach Rd, clear height and column spacing need measuring; hot, humid summers in mostly non-air-conditioned buildings also make carton-base testing under operating conditions worthwhile. (910) 597-4473: 9105974473 ## Carton Flow Shelving Built Around Order Lines Start with active SKUs, daily picks and cases consumed between replenishment runs. Give repeat movers enough lane depth to last between refills, and keep less active items from occupying the most accessible pick positions. Set pick elevations around case weight and how the item is handled. The layout should shorten repeated walks without forcing heavy cases into awkward reaches. ## Carton Flow Rack Lane Width and Roller Selection 1 ### Case footprint Measure the smallest and largest cases and note their base construction. Wheel spacing and lane guides must support each case without catching edges. 2 ### Weight and slope Check light and heavy cases on the proposed roller bed. Set slope and discharge control so cartons advance without excessive impact at the pick face. 3 ### Replenishment depth Use consumption between refill runs to set cases per lane. Keep rear loading access separate from the picker route. Image: Carton flow rack with gravity wheel beds and case lanes (https://wilmingtonpalletrack.com/assets/carton-flow-rack-DfuFYV4P.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://wilmingtonpalletrack.com/assets/carton-flow-hero-y0vnsglk.jpg) ## Carton Flow Rack with Reserve Storage Above Flow beds can sit below reserve pallet levels when the supporting configuration is designed for both loads. Include the combined load, forklift reach and case-picking clearance before setting beam elevations. We show pick paths, replenishment aisles and staging in the CAD layout. Experienced installation crews we schedule and manage follow an agreed sequence so receiving and order picking can be planned around the work. ## Recent Installations A sample of racking projects completed across the region. Image: Pallet rack installation project 1 (https://wilmingtonpalletrack.com/__l5e/assets-v1/69bb19ef-d831-4ede-8302-884634a4f9de/project-1.jpg) Image: Pallet rack installation project 2 (https://wilmingtonpalletrack.com/__l5e/assets-v1/0b58625d-d1ca-4481-b854-efccbdf81ace/project-2.jpg) Image: Pallet rack installation project 3 (https://wilmingtonpalletrack.com/__l5e/assets-v1/99b1c0a9-741a-43b9-8627-cfaee017828b/project-3.jpg) Image: Pallet rack installation project 4 (https://wilmingtonpalletrack.com/__l5e/assets-v1/48285528-15d8-45f7-91ec-58c905aa674c/project-4.jpeg) Image: Pallet rack installation project 5 (https://wilmingtonpalletrack.com/__l5e/assets-v1/fb7d7a39-cead-4717-a7f0-2135bb61af62/project-5.jpg) Image: Pallet rack installation project 6 (https://wilmingtonpalletrack.com/__l5e/assets-v1/8a55fa44-1445-424e-8e30-6c0bec37b096/project-6.jpg) Image: Pallet rack installation project 7 (https://wilmingtonpalletrack.com/__l5e/assets-v1/1c88303e-8570-4ece-b2ac-58056747fe53/project-7.jpg) Image: Pallet rack installation project 8 (https://wilmingtonpalletrack.com/__l5e/assets-v1/c652cdc6-0efd-477d-b7ea-e18185aa4734/project-8.jpg) Image: Pallet rack installation project 9 (https://wilmingtonpalletrack.com/__l5e/assets-v1/fda7066e-3861-43cf-9f75-d1034c06a7ef/project-9.jpg) Image: Pallet rack installation project 10 (https://wilmingtonpalletrack.com/__l5e/assets-v1/9b6c3b77-110e-47f6-b343-b47b30d0ffaa/project-10.jpg) View More Projects: https://wilmingtonpalletrack.com/projects ## Lay Out Your E-Commerce Pick Faces Send the basics and we will come back with a layout and pricing. Prefer to talk? Call (910) 597-4473 (9105974473). ### What's Included: - Free warehouse consultation - CAD layout drawings - Itemized project quote - Rack type recommendations - Installation timeline ## Carton Flow Rack Questions from Picking Teams ### Is carton flow suited to our orders? ### How much weight can the lanes hold? ### Can flow beds fit into our current bays? ### What information starts a quote? ## Where We Install Carton Flow Rack Delivery and installation across the Cape Fear region and the I-40 and I-95 corridors. Leland: https://wilmingtonpalletrack.com/service-area/leland Navassa: https://wilmingtonpalletrack.com/service-area/navassa Castle Hayne: https://wilmingtonpalletrack.com/service-area/castle-hayne Rocky Point: https://wilmingtonpalletrack.com/service-area/rocky-point Belville: https://wilmingtonpalletrack.com/service-area/belville Burgaw: https://wilmingtonpalletrack.com/service-area/burgaw Hampstead: https://wilmingtonpalletrack.com/service-area/hampstead Holly Ridge: https://wilmingtonpalletrack.com/service-area/holly-ridge Jacksonville: https://wilmingtonpalletrack.com/service-area/jacksonville Richlands: https://wilmingtonpalletrack.com/service-area/richlands Wallace: https://wilmingtonpalletrack.com/service-area/wallace Whiteville: https://wilmingtonpalletrack.com/service-area/whiteville Longs: https://wilmingtonpalletrack.com/service-area/longs Elizabethtown: https://wilmingtonpalletrack.com/service-area/elizabethtown Warsaw: https://wilmingtonpalletrack.com/service-area/warsaw Kenansville: https://wilmingtonpalletrack.com/service-area/kenansville Rose Hill: https://wilmingtonpalletrack.com/service-area/rose-hill Clinton: https://wilmingtonpalletrack.com/service-area/clinton Tabor City: https://wilmingtonpalletrack.com/service-area/tabor-city Loris: https://wilmingtonpalletrack.com/service-area/loris Conway: https://wilmingtonpalletrack.com/service-area/conway Southport: https://wilmingtonpalletrack.com/service-area/southport Shallotte: https://wilmingtonpalletrack.com/service-area/shallotte Lumberton: https://wilmingtonpalletrack.com/service-area/lumberton ## Other Rack Systems We Supply ### Pallet Rack Direct access to each pallet, with beam levels matched to your loads and lift truck. https://wilmingtonpalletrack.com/products/pallet-rack ### Pushback Rack Two to six pallets per lane, loaded from one aisle with the forklift outside the rack. https://wilmingtonpalletrack.com/products/pushback-rack ### Pallet Flow Rack Gravity-fed pallet lanes with separate loading and retrieval faces for FIFO rotation. https://wilmingtonpalletrack.com/products/pallet-flow-rack ### Drive-In Rack Bulk pallet storage on continuous rails, with lanes dimensioned to the forklift. https://wilmingtonpalletrack.com/products/drive-in-rack ### Cantilever Rack Open-front arms support lumber, pipe and long building-material bundles. https://wilmingtonpalletrack.com/products/cantilever-rack ## Where We Work Located in Wilmington, we serve the entire Cape Fear region with industrial pallet racks and warehouse storage solutions. ### Wilmington Pallet Rack #### Address 1608 Queen St Unit F Wilmington, NC 28401 #### Phone (910) 597-4473 (9105974473) #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Build a Wilmington Pick Layout from Your Order Data Call (910) 597-4473 or request a quote and we will start a layout. 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Use SKU turns, carton dimensions and replenishment frequency to decide which items need lanes and which belong in static storage." } }, { "@type": "Question", "name": "How much weight can the lanes hold?", "acceptedAnswer": { "@type": "Answer", "text": "Lane capacity depends on the flow bed, case weight and support spacing. In a supporting pallet arrangement, beam capacity is per pair per level and frame capacity depends on height and beam spacing. We account for the heaviest cases and reserve pallets and provide load plaques." } }, { "@type": "Question", "name": "Can flow beds fit into our current bays?", "acceptedAnswer": { "@type": "Answer", "text": "Only after dimensions, connections and the combined load are checked. 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