Pallet Racks & Warehouse Racking in Rocky Point, NC

Pallet flow rack can support first-in, first-out movement when the product, pallets and load range suit the lane design. Count dated-product pallets belonging to each SKU and whether dedicated lanes will remain meaningfully occupied. The rotation requirement should lead the comparison, rather than adding gravity lanes solely because deeper storage appears attractive on an initial position drawing.

Separate loading and retrieval faces need their own working space. Mark both approaches, then check how replenishment reaches the loading side without obstructing outbound picking. Pallet consistency is another essential input: construction, condition and loaded weight all matter to lane selection. Document those variations before specifying components instead of assuming every pallet behaves like the sample first measured.

Selective rack provides a direct-access alternative for mixed products or quantities that do not justify dedicated flow lanes. Arrange levels from the range of actual loaded heights, including placement clearance. Grouping shorter pallets can avoid carrying unnecessary air through every bay. Check usable clearance across each proposed row rather than taking one measurement from the most open part of the room.

Truck capability governs whether an upper level is genuinely usable. Confirm the lift height and rated lifting capability for the intended load and elevation before adding positions to the drawing. Beam spans should also account for wrapping and carton overhang. A nominal pallet measurement alone can miss the extra width that changes adjacent-load clearance and the approach into a bay.

Heavy palletized inventory requires a complete loading specification, not a general description of the product. Record the maximum weight per pallet and the combined load at each beam level. Beam-pair capacity applies to the stated arrangement, while frame selection also depends on level spacing. Keep those inputs together when comparing alternative bay sizes or different storage elevations.

Decking and supports should suit the pallet's construction and how weight reaches the rack. They do not increase an unrelated beam rating or correct an unsuitable pallet. Identify mixed pallet designs before material selection, including any loads requiring separate treatment. The itemized quote should make the support components visible so their intended use can be checked against the drawing.

Freight movement belongs on the layout alongside storage rows. Trace the route from receiving to reserve stock, then from reserve stock to picking and dispatch. Leave defined areas for loads waiting to move between those stages. The rotation-focused CAD drawing should show aisle dimensions and positions while preserving those working boundaries, allowing your team to compare access and capacity together.

Delivery and assembly arrangements follow the agreed drawing and installation scope. The flow-and-selective installation is carried out by experienced installation crews we schedule and manage, to the reviewed layout. Capacity information is supplied for the finished configuration. Supervisors should retain the approved level arrangement and review proposed changes before assigning heavier pallets or altering beam elevations in an existing bay.

When is pallet flow preferable to selective rack?

Can a CAD layout account for varying usable height?

What affects the lead time for a rack project?